Potain MDT flat-top crane: when is it the right choice?

Potain MDT flat-top crane: when is it the right choice?

In brief

  • A flat-top crane is a tower crane with no tower head (cathead) above the jib. In the Potain range, these are the MDT cranes.
  • MD cranes are tower-head cranes, where tie bars run from the tower head to the jib and the counter-jib.
  • The main advantage of a flat-top is a lower overall height above the jib, which makes it easier to plan overlapping cranes and to work under a height restriction.
  • The model is chosen from the manufacturer’s load charts and working radii, not by crane type alone.

A flat-top crane is a tower crane in which the jib and counter-jib connect directly to the slewing unit on top of the mast, with no tall structure above them. In Potain (Manitowoc) cranes, the MDT series is the flat-top range, and the MD series covers cranes with a tower head. RMA’s rental fleet, which stands at 190 tower cranes as of 2026, includes cranes from both series. In this article we explain the differences and help you understand when a flat-top is the right choice for your site.

Flat-top versus a crane with a tower head

On a crane with a tower head, sometimes called a “hammerhead”, a vertical structure rises above the jib. Tie bars or cables run from it to carry the jib and the counter-jib. A flat-top crane has no such structure: the jib itself is built to carry the loads, and the top of the crane is flat.

What this means on site

  • The overall height of the crane above the jib is lower on a flat-top.
  • A flat-top jib is erected in sections, without connecting tie bars to a tower head.
  • Both types come in a wide range of models, jib lengths and lifting capacities.

What the two types have in common

Both are static tower cranes, set on a chassis or on a base section, that can be raised and tied to the building, and are operated by a crane operator holding a valid certificate. The same safety requirements apply to both, including inspections by a certified inspector under the Safety at Work (Tower Cranes) Regulations, 1966. The main difference is the configuration of the upper part of the crane and its effect on planning the site.

Advantages for overlapping cranes and height limits

Overlapping cranes

On large sites, or on adjacent sites, several cranes sometimes work with overlapping work areas. For one jib to pass over or under another, a height difference must be kept between them. When the lower crane has no protruding tower head, the required height difference between the cranes can be smaller. That allows overlap to be planned at lower heights and with more flexibility. Even with a correct height difference, however, the hoist rope of the higher crane descends through the work area of the lower crane, so a height difference alone does not prevent a collision. On a site with overlap, the guidelines of the Occupational Safety and Health Administration refer to integrated slewing limit switches or an anti-collision system, and the certified inspector checks that they exist and work properly. It is therefore worth including an anti-collision system at the planning stage. RMA installs advanced anti-collision systems that have been tested and approved by the Standards Institution of Israel and the Ministry of Communications. Details are on the technological innovations and safety page.

Height restrictions

Some sites have a limit on the overall height of the crane, for example near airports and helicopter landing sites, or because of other planning restrictions. On a flat-top crane the top of the crane is closer to the height of the jib, so more of the permitted height can be used for actual work. The restrictions themselves are set by the competent authorities and must be checked for each site separately.

Erection and dismantling

Because there is no tower head and no tie bars, erecting a flat-top jib is usually simpler. Even so, the complexity of erection also depends on the model, the jib length and site access conditions.

When an MD crane is the better choice

A flat-top is not the right answer for every site. An MD crane with a tower head may suit better when:

  • there is no height limit and there are no overlapping cranes, so the extra height is not a problem.
  • the available MD model better meets the combination of loads and radii the project needs.
  • the project layout, schedule or fleet availability suit a particular model.

The right comparison is between specific models, using the manufacturer’s load charts, and not between “flat-top” and “MD” in general.

Quick comparison

CriterionFlat-top (Potain MDT)Tower head (Potain MD)
Structure above the jibNo protruding tower headTower head with tie bars
Overall height above the jibLowerHigher
Planning overlap between cranesUsually a smaller height difference is requiredUsually a larger height difference is required
Sites with a height limitParticularly suitableCheck against the overall height
Choosing a modelFrom the manufacturer’s data sheetFrom the manufacturer’s data sheet

How to choose a model

Choosing a crane starts from the needs of the site, and only then moves on to the crane type. The main steps:

  1. Define the heaviest loads and their distance from the crane’s position.
  2. Determine the jib length needed to cover the site.
  3. Check the height of the finished building, height restrictions and neighbouring cranes.
  4. Choose the type of base and fit it to the available space.
  5. Compare models using the load charts in the manufacturer’s data sheets.

Questions to ask before choosing

  • Are there other cranes on the site or on adjacent sites whose work areas overlap?
  • Is there an overall height limit for the site, and who set it?
  • Is the model’s free-standing height sufficient, or will ties to the building be needed?
  • Is there enough room for access and for erecting the jib at the required length?

Choosing a crane larger than needed raises the cost of the project, and choosing one that is too small limits the work. It is therefore worth comparing against the load charts at the planning stage. The manufacturer’s data sheets are available on the technical information page, and the models available for rent are in the crane rental catalogue. RMA’s team of 60 staff, technicians and engineers, including engineers and consultants, can help with the choice. Call 08-9202882 or send a WhatsApp message.

Frequently asked questions

What is a flat-top crane?

A flat-top crane is a tower crane with no protruding tower head above the jib. The jib and counter-jib connect directly to the slewing unit on top of the mast, so the top of the crane is flat.

What is the difference between Potain MDT and Potain MD?

The MDT series is Potain’s flat-top range. The MD series covers cranes with a tower head, from which tie bars run to the jib and the counter-jib.

Why is a flat-top suited to sites with several cranes?

Because it has no protruding tower head, the height difference required between overlapping cranes can be smaller, which makes overlap easier to plan.

Is a flat-top crane always better?

No. When there is no height limit and no overlap, an MD crane may suit just as well or better. The choice is made from the load charts of specific models.

Where can I find technical data on the models?

The manufacturer’s data sheets are available on the technical information page of the RMA website, and the models available for rent can be seen in the crane rental catalogue.

Is an anti-collision system needed when cranes overlap?

Yes. Sites with overlapping cranes need collision-prevention measures, such as integrated slewing limit switches or an anti-collision system, and the certified inspector checks them. RMA installs advanced anti-collision systems that have been tested and approved by the Standards Institution of Israel and the Ministry of Communications.

The information in this article is general only and is not engineering, safety or legal advice. Before any decision, follow the manufacturer’s instructions and the applicable law, and consult certified professionals.